How to make a machete with your own hands: diagram and instructions

The machete was originally used as an agricultural tool, but the film industry and mass cinema culture have transformed the unremarkable blade into one of the most recognizable and sophisticated types of bladed weapons. How to make a machete with your own hands - read this article.


Machete: how the master's blade became a famous weapon.

What types of swords are there?

Sword shapes vary depending on the shape and length of the blade.

For example, depending on the length there are:

  • Swords with short blades. The length of their blade is from 60 to 70 cm.
  • Swords with long blades. Their length is from 70 to 90 cm.
  • Cavalry swords. The length of their blade is more than 90 cm.

For a drawing, the length of the sword matters because of the proportions. The longer the depicted sword should be, the narrower its blade should be depicted.

The main thing is not to overdo it, so that the hero’s sword does not accidentally turn into an elegant sword of midshipmen.

Knight's sword

In ancient times, and especially in the Middle Ages, knights were considered noble and very dangerous warriors, because they mastered their blade perfectly and defended their territories from invaders, and also carried out raids themselves.

To make a knight's sword you will need: 3 white A4 sheets and 2 blue sheets, scissors, a hot glue gun and a stationery knife, a ruler.

Manufacturing progress:

  1. The blade of a knight's sword is made according to the same principle as the Japanese katana. 2 white sheets are folded in one line along the length to the very end, and the layers are firmly fixed. The 2 resulting strips are also glued together with a glue gun. A knight's sword must be sharpened at the end, so a part is cut off to form a sharp tip of the blade.
  2. The remaining white sheet will serve as the base for the sword handle. It is necessary to twist it into a tube and attach it to the base of the blade along the circumference. Everything is secured with tape, which is wrapped around the circumference.
  3. The same tube is made from a blue sheet as in the previous step. This tube is wrapped and secured with tape to the previously secured white sheet tube.
  4. Using the origami technique, a shaped sword handle is made. The second blue sheet is folded in half and cut into 2 parts. One of the parts is bent in half, and then unfolds to its initial state, and is immediately tucked towards the center. The same actions are performed with the other part. Next, 2 corners are folded towards the center, and the side parts of the material are folded towards the very center. The part is turned over to the other side, bent halfway, forming a line, and a triangle is bent to it.
  5. The resulting part is turned inside out so that “horns” seem to be visible from the line. This part needs to be attached to the blade, fixing its width on it, make cuts and put it on the blade itself, attaching it to the handle with tape.

The result is a real knight's sword with a comfortable and beautiful handle, which will serve your child for a long time in “knightly tournaments.”

Making a blank

After you have decided on the model and selected the material, you need to make a pattern from thick cardboard. It is better to experiment on paper rather than on a blank. After the final edits, the workpiece is outlined on the metal. You need to take a small reserve, leaving allowance for processing.

You can cut the workpiece in 3 ways. Each of them has advantages and disadvantages:

  1. Laser cutting. High precision method. It is used in enterprises for the manufacture of new parts. This method is good because further processing after it is minimal. It is also suitable for cutting neat holes in solid materials, which is much more difficult to do with a drill. The disadvantage of this method is that it is not available to everyone. In addition, the laser overheats when cutting metal, so the cutting edge may not hold its edge well.
  2. Waterjet cutting. This is a method of cutting with a jet of water with the addition of abrasive particles. This method is ideal except that it is difficult to access.
  3. Cutting using a sander. This is the most affordable and time-consuming option. To work with an angle grinder, you need to stock up on used circles that have the smallest diameter. This is necessary in order to make curved cuts. It is dangerous to work with circles of large diameters. Moreover, the cuts will be sloppy. You need to leave a large margin for processing.

Spring knife

A knife is a great thing that can be useful not only as an excellent tool, but also as a wonderful souvenir.
Every boy will be happy with such a gift. If a knife is made by hand, it immediately becomes a unique value in the eyes of the owner. Adults also do not always use knives exclusively for household purposes - many people collect them. Everyone’s selection criteria are different, but everyone knows that high-quality steel is a prerequisite for a good knife. But a beautifully crafted handle can make no less an impression than a durable blade that can hold an edge for a long time.

Forging a knife from spring steel

What is special about a knife made from a spring?

The reason for the popularity of such a product as a spring knife lies in the properties of the metal. High wear resistance and strength combined with high ductility have allowed many generations of craftsmen to use springs as the main source of raw materials.

Characteristics of spring steel

The springs are made from spring steel 65G, but other grades can be used: 50HGSA, 50HGA, 50HFA.

These are also spring steels - it is possible to determine which of them was taken as the material for the blade only through chemical analysis.

Or according to the nuances of the behavior of the metal during processing, but only experienced craftsmen can handle this. For a novice manufacturer, the difference between the listed materials will be almost invisible.

Application of spring steel

65G is considered one of the cheapest spring steels. At the same time, it has a number of unique properties that make it indispensable for creating springs. Spring steel for a knife contains chromium, nickel, manganese, and silicon. These elements provide the properties for which manufacturers choose this particular material:

  • good flexibility;
  • high impact strength;
  • hardness;
  • wear resistance;

Heat treatment plays a big role in improving the qualities of the material. The steel becomes stronger and its hardness increases. Unfortunately, it is not resistant to corrosion and tends to rust. But the advantages outweigh the disadvantages and it is often used as a material for a blade.

Such knives are used in a variety of fields. First of all, as kitchen utensils - strong, durable, durable - what else is needed for daily work in the kitchen and, for example, for cutting meat? The same considerations forced hunters, fishermen and tourists to try to get this high-quality “homemade product” into their arsenal. Therefore, many craftsmen made tourist and hunting knives for sale.

Due to the good characteristics of the steel, these knives were popular among the military. Conscripts who had access to metalworking tools made army knives in makeshift conditions.

Over time, manufacturers began to aim at more serious products: axes, swords, machetes, katanas. Due to their good toughness, spring steels are excellent for forging.

Forging can be used to make a blade of any shape, even the most bizarre.

How to make a knife from a spring

Making a knife from a spring can take a lot of time and effort, especially if a person is doing it for the first time. But spring steel lends itself well to processing and will “tolerate” the mistakes of a beginner, so it is best to create your first knife from it.

Typically, the material is found outdoors: on the street, in car depots, next to garages, in car dumps and other similar places. Therefore, the spring may be covered with dirt and rust and must be thoroughly cleaned before work. If it is necessary to straighten a bent spring, then it is heated until red-hot, and then allowed to cool under normal conditions - at room temperature.

All spring steels, including 65G, have one quality in common: they are perfectly forgable. Knives made of spring steel, made by forging, will be more reliable and durable, because during the processing process the metal is strengthened due to plastic deformation and changes in the macrostructure.

Before forging the spring, it is necessary to cut out the profile of the future blade from it. Then the workpiece is securely fastened and heated until red hot. Forging creates a point and blade. This method makes it easy to give the blade the required shape, as well as set its width. Spring forging is good for making axes and various exotic things, such as a machete or sword.

The blade is allowed to cool to ambient temperature after the job is completed.

It is necessary, first of all, to decide on the appearance of the future product. The shape depends on the purpose of the knife: kitchen, hunting, souvenir or some other. As a result, the blade can be anything - this is influenced only by the imagination and capabilities of the manufacturer. If the choice is made, then you need to take a ready-made template or make it yourself from cardboard or thick paper.

Next, to make a knife from a spring with your own hands, you need to be ready to start working with metal. First, the template must be attached to a metal workpiece and traced with a marker, pencil, scriber (GOST 24473-80) or other marking tool. According to the contour obtained using the template, it is necessary to cut out the profile of the product. The following tools are suitable:

  • band-saw;
  • an angle grinder, also known as a grinder - it is important not to overheat the workpiece when cutting;
  • drilling machine or drill - in this case, holes are drilled along the contour, then the partitions between them are broken or cut out;
  • you can use hand tools;

The processing process itself is quite simple, although it requires a certain concentration to cut the workpiece in accordance with the markings.

When the processing is successfully completed and the workpiece begins to correspond to the template, you can begin to form the blade. The main task is to make bevels. The blade is again marked, determining the size of the bevels.

During further processing, you should strictly adhere to the markings.

Electric sharpener

For work, it is best to use an electric sharpener. A belt sander and an angle grinder are also suitable, but in the case of the latter, good command of the tool is required. You can sharpen the bevels by hand - with a file. At this point, the metal work should be completed, because then the blade will undergo heat treatment, after which it will be very difficult to do anything else with the workpiece.

Blade hardening

The main type of heat treatment is hardening. It is needed so that the blade is durable and can remain sharp for a long time after sharpening. There are different methods:

— hardening, with heating only the cutting edge;

— hardening of the cutting edge by heating the entire product;

— hardening and tempering;

— full hardening;

In the first case, only the outermost part of the blade is heated to a non-magnetic state, after which it is placed in oil and kept until the oil stops bubbling. The second method is more complicated: the entire knife is heated, but it only needs to be immersed in oil by a third - so that the cutting edge is covered with liquid.

Quenching and tempering is a method in which the workpiece is cooled in two stages: first at an elevated temperature, but below the quenching temperature, then at room temperature.

The simplest method of hardening is to completely harden the blade, but with this method there is a chance that the blade will lead. Then it is necessary to straighten the damaged workpiece. This can be done either by preheating the blade or in a cold state.

Making the handle

A handle can be made from almost any raw material, but wood, plastic, leather, and bone are especially popular. Inlaid handles with alternating layers of, for example, leather and birch bark look beautiful.

Bone is a traditional material for making a variety of trinkets and household items. Having the skill of bone carving, you can make a unique, beautiful handle.

But the easiest way is to take two wooden or plastic pads, place them on both sides of the shank and secure them together with rivets, and for greater strength, also with epoxy glue.

Sometimes screws and nuts are used for fastening, but if appearance is important, then it is better not to use them.

The handle should be comfortable, so great attention must be paid to its processing. To do this, use files first and then sandpaper.

If the overlays are wooden, then they must be impregnated with oil to ensure the durability of the wood. Impregnation emphasizes the structure of the wood and gives the product an attractive appearance.

After fixing the handle, its final grinding is carried out.

Knife sharpening

The work on the spring knife is almost complete, all that remains is to sharpen it. For this use:

  • bars;
  • musats;
  • grinding machines;
  • mechanical sharpeners;
  • electric sharpeners;

Really good results are obtained using a whetstone or an electric sharpener. It will take a lot of time to sharpen a knife well using a whetstone or whetstone. If it is enough to spend about half an hour on a regular kitchen knife, then leveling and sharpening a long forged knife can take several days.

For better control of the sharpening process, the sharpening stone is placed on a stable horizontal surface. Its optimal size is approximately one and a half times longer than the blade. You need to start sharpening with a coarse sharpening stone with a large grain.

You must continue until a hangnail appears. After this, a fine-grained stone is taken, and then the process continues with its help.

To make a homemade spring knife sharp and keep sharpening for a long time, you must follow the following rules:

  • movement is carried out by translational movements of the knife along the block - with the cutting part forward;
  • The end of the block and the end of the blade should “meet”. It is necessary to synchronize the displacement of the knife across the block (from the handle to the blade) and the movement of the knife along the block;
  • the plane of the blade and the surface of the block should form an angle of 20 to 25 degrees - this is the universal sharpening angle. Depending on the purpose of the knife, the angle may change, but it is important that it is kept constant the entire time the knife is sharpened;

At the end, it is necessary to grind the blade to keep the knife sharp for a long time. To do this, take a sharpening stone with the finest grain. Then, carefully, so as not to spoil what has already been done, the burr is removed.

Knife sharpening

Sharpening is a process that requires patience and care. Skill comes only with experience, so anyone who doesn’t want to wait can use an electric sharpener. This will save time and also keep your knives in excellent condition.

Making a knife is a complex process that requires attention, concentration, thoroughness, and skills in working with metal. But the work will not be in vain, because the end result will be a beautiful product created with your own hands.

The more love and diligence the master approaches the work, the better the product will be. Even a beginner, if he is patient and persistent, will be able to master the skills and also become proud of the results of his work.

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Blade sharpening

Since the blade thickness is 3 mm, it is difficult to sharpen immediately. First you need to make gentle slopes that will give the lower cutting part of the blade a wedge shape. For this work, you can use a grinder with a petal attachment. The rotation speed of the grinding machine is very high. It can easily overheat the workpiece and thereby overheat it. To prevent this from happening, you need to work with minimal pressure, without holding the petal circle in one place.

After giving the wedge shape, the blade is further sharpened on an emery machine. In order for sharpening to be accurate, the abrasive wheel should not have runout. The blade is sharpened at low speed with constant cooling with water. The handle of the machete must be made after giving the workpiece slopes, but before sharpening.

How to make a knife from a spring

Experts in the knife craft manage to make blades out of anything. There was a piece of iron lying around in the barn - a couple of days of work, the blade was ready. Not being surprised by such people is simply nonsense. Invariably, individual products turn out to be works of art. And the knife made from springs looks unique in its own way. Let us sanctify the theme of the painstaking work of the master.

Homemade knife made from springs.

Features of a knife made from a spring

A characteristic feature of spring steel grades is the ability of the product to take its original shape after deformation - twisting or bending. Parts that take part in mechanisms with specific loads must have complex properties.

The alloy is actively used by professional knife makers and makes it possible to obtain a blade with unique properties. The highest strength plus the ductility and wear resistance of the material allows craftsmen to produce blades worthy of attention.

Spring steel is an inexpensive option for carbon steel. The chemical composition gives it elasticity and toughness. Quenching the alloy gives a hardness of 60-62 Rockwell units. Modern craftsmen undertake to make products from 65G steel, considering it the most suitable.

Properties of spring steel

There are many opinions about the springs of cars originally from the USSR. Supposedly they are a really good material for a blade. It is useless to argue; it is easier to find out what grade of steel the product is made of. Experienced metallurgists claim that spring steel includes many grades:

  • springs for railway cars and springs for cars are made from: 50HG and 50HGA, 50HGFA;
  • mechanical engineering, tractor manufacturing uses 55С2;
  • heavy-duty spring mechanisms and springs are made from 55S2GF;
  • parts least susceptible to shock loads use 65G.

The list is quite long and there is no point in covering it all. But it is worth noting the approximate similarity of these steel grades both in chemical composition and physical properties.

The main guideline for creating such products is the ability to restore their original shape after various loads, i.e. - spring back. The slightest destruction during operation of the product is unacceptable. In accordance with GOST, excessive requirements are imposed on such alloys.

The use of spring steel for making a knife

Spring material 65G is used by amateur knife makers to make knives. Thanks to its unique characteristics, the metal finds its application in various fields.

Blades for the kitchen, hunting, tourism - all show excellent cutting qualities. If there is a special need, you can actually forge a sword or an ax. After hardening, the steel acquires good rigidity, which allows the product to be cut. Examples of using spring steel:

  1. Kitchen knife. In difficult times for the country, after the collapse of the USSR, not all people could afford a good set of kitchen knives. I had to get out. Springs and plates made of 65G steel were easily accessible. In the kitchens of the post-Soviet space, homemade products were often found. The handle was made from improvised material: wood, simple epoxy, and electrical tape - which did not prevent the knives from remaining at their height.
  1. Tourist knife. The disadvantage of spring metal is that it is susceptible to corrosion and requires constant care after use. The knife is suitable for use in hiking conditions. An important point is hardening. If it is weak, the blade will quickly become dull on the tin can. You should know the hardness of the knife.
  2. Army. Tactical or, nowadays, military knives do their job well. Serrated sharpening will increase the scope of use of the blade. Withstands piercing blows without problems. In everyday conditions it will become a valuable assistant for a fighter or a “survivalist”.
  3. Axe, machete or sword. Alloy 65G and analogs allow you to make truly formidable weapons. The thickness of the product certainly plays a significant role. When producing such a masterpiece, you need to stock up on springs from a truck, or get a long plate.

With proper processing of the metal, we are guaranteed to get an excellent blade. Little experience with the manufacture of steel products, nonsense. Further, in the article we will provide a detailed description of the manufacture of knives from springs using various methods.

How to make a knife from a spring using forging

Working with metal is a delicate matter. Forging a product requires certain skills. There is nothing wrong with ruining one piece. The experience gained will be useful the next time you try. We will work with a spring, approximately steel grade 65G; the color of the workpiece when heated will help determine the exact alloy.

Professionals consider the forging method to be more practical. When a metal is repeatedly heated and cooled, processes occur at the molecular level. Compaction of the metal and changes in structure will affect the quality of the product.

Tools and materials

Work should be carried out outdoors or in a spacious garage with an exhaust hood. It’s worth taking care of your health, finding a mask and heat-resistant gloves. The forging kit looks like this:

  • steel blank from a spring;
  • forge or oven;
  • large hammer 4-5 kg, small hammer 1-1.5 kg;
  • anvil, forceps;
  • grinding machine;
  • welding machine, angle grinder.

A simple fire with air supply is quite suitable as a heating element. Throw in coal and there will be no heating difficulties.

Blade forging

All spring products are hardened at the plant. The steel must be annealed. The process is carried out by gradually heating the workpiece to a temperature of 800-900 ° C and leaving it to cool in air. The part is ready for use:

  1. After annealing, the metal becomes more pliable to any manipulation. It’s easier to weld the rod; for convenience in further work, you won’t need tongs.
  2. If the workpiece has a curved shape, it is worth heating it red-hot and straightening it with a small hammer. Be sure to monitor the temperature. Do not work with cold metal.
  3. The forging temperature is 1000-1100 °C, without having a thermometer, you should determine it by eye (dark yellow) or with a magnet - the workpiece will stop sticking to it. The color and thermometer indicate that the steel is actually grade 65G.
  4. We hammer the product with a large hammer and stretch it to length. Springs generally have a thickness of 5-6 mm; stretching should be continued until a thickness of 3-4 mm.
  5. It is better to forge the slopes and the nose to the tip of the blade right away, in the future there will be less hassle on the grinding machine.

Having acquired the appearance of a blade, the product should be cooled in air, and the rod should be cut off with a grinder. Having more specifically marked the slopes and the shank, continue processing on the grinding machine. We will definitely describe the processes of making the handle and hardening the blade below.

How to sharpen a knife from a spring with your own hands

Cutting or forging is the personal choice of the knife maker. To bend the workpiece you need a furnace. It is better to take a thinner spring, otherwise there will be a lot of fuss with the thickness of the workpiece: you will get tired of removing it and will erase several circles. The required tool is slightly different from the forging version

  • Angle grinder, grinding machine, wheels for them with different grains;
  • furnace and spring preparation;
  • files, hammer, anvil;
  • marker, paper;
  • sandpaper with different grains.

A turned knife from a spring.

You won’t have to work with a hammer, it’s more hassle with a grinder and a grinder. When starting work, protect your eyes and hands.

The process of making a knife from a spring

If you follow the instructions, the blade will come out no worse than a forged one. It is important not to overheat the workpiece and carry out the hardening accurately:

  1. After completing the annealing process and straightening the workpiece, it is necessary to make a template for the future blade. The imagination of a knifemaker and the Internet will allow you to create a unique blade template.
  2. The sketch must be completed with a margin of a couple of millimeters, in case the metal overheats. Circle it with a marker on the workpiece and begin the labor-intensive process of cutting.
  3. The thick spring will have to be removed to 3-4 mm; an angle grinder or grinder will help to do this. Having equipped the grinder with a cutting wheel and securing the workpiece in a vice, we cut out the future blade along the contour. Monitor the color of the metal and do not allow it to change. Changes color - overheating. Water more.
  4. Once the cutting process is complete, files will help remove burrs. Mark the slopes symmetrically and remove them with a grinder.

Having received a product close to the blade, you should not sharpen it immediately. Don't forget to process the shank. The knife is almost ready, there are a few nuances left.

What is design like?

Machete knives come in many varieties. Before you make such a tool yourself, you need to decide for what tasks it will be used. If the goal is to create a universal tool, then you can make a machete knife with a wide, massive blade that is convenient to use with both an ax and a sapper shovel.

The classic version did not have any protection for the hand. Because it was only used for cutting down bushes. Military varieties have already received a guard so that the palm is protected during a strike. When making a homemade knife, you can make a small hand rest. This will provide the necessary protection, but will not allow the knife to be classified as a bladed weapon.

Quality checking

Having made a machete with your own hands, it is worth testing it in practice. If the blade is thick enough, you can test its sharpness by chopping small firewood. If necessary, it is worth re-sharpening the blade and adjusting the shape of the handle.

Using the above method and strictly following the sequence of actions, you can make almost any knives, axes, and machetes with your own hands. The main thing is to be creative and not be afraid to learn through trial and error.

Source: www.syl.ru

Design

To choose a suitable design, just look at several ready-made machetes and photos of knives in a tourist store. Initially, it is better to draw on paper a couple of the most suitable sketches, so that later you can choose a single option, the parameters of which correspond to the possibilities of manufacturing the product using available materials. As an example, you can pay attention to kukri machete knives, the blade of which has an impressive width along the entire plane and noticeably narrows only in the area of ​​the handle.

Jedi lightsaber

Every child who knows about the Star Wars movie universe wants to get the famous Jedi lightsaber. This beautiful and at the same time dangerous sword is generally very difficult to make, but there is a master class that allows you to make it within half an hour.

For making it you will need: a strong wooden round stick as the base of the sword, colored tape of the child’s choice (from the film it is known that the blue color is the Jedi sword, the red sword is the sword of the negative heroes of Star Wars, the green is Yoda’s sword), scissors, glue gun, utility knife, rope or twine:

  1. First, you need to make a handle on the base of a wooden stick. To do this, you need to wrap the selected area with twine and secure it to the wood with a glue gun. You can also use a paper towel roll as a handle, which is also attached with hot glue to the base.
  2. For the rest of the sword, i.e. blade, apply colored tape of the selected color around the entire circumference of the sword.

Thus, after two easy steps, the sword is completely ready!

Each of the swords must be made based on the interests of the child. With the help of the above master classes, you will be able to make durable and beautiful swords that will be indispensable toys for children's games.

DIY machete

Don’t be nervous, I’m comparing))))) let’s see what’s written here

It’s not difficult to make a machete with your own hands if you have an old saw, an angle grinder and a sanding disc on hand. We offer a small workshop on how to make a large knife from an outdated two-handed saw. Possessing a large cutting surface and cutting force, the machete is indispensable for making a path through thickets, as well as for preparing camp food and protection from wild animals.

You can make a machete with your own hands if you have an old two-handed saw lying around the house. The flexible and durable blade of a tool that has fallen into disrepair is valuable here.

It's no secret that a machete is just a long and wide knife. Its initial use was in the harvesting of sugar cane and bananas on tropical islands and in Latin America.

Subsequently, agricultural tools turned into a serious type of military weapon, which was repeatedly used in local conflicts. Many will also remember adventure and action films where machetes are shown. Actually, thanks to films, this type of large knife gained fame.

As a peaceful item, the machete is effective for cutting a path through dense thickets of bushes and tall grass. Due to its long length, it can be used for protection from wild animals and cutting up hunting prey.

If you don’t have an ordinary knife or can opener at hand, a homemade machete can also come in handy in cooking. You can use it to open a can of canned meat.

, chop vegetables and herbs to cook a delicious hot meal on the campfire over a stew recipe

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History of the knife

As an independent type of agricultural tool, the machete first began to be used when harvesting sugar cane. With its help, the jungle was cleared for new plantations. The heavy, wide blade easily cut through thickets of bushes and helped pave the road. The length of the blade from 35 to 60 cm and a thickness of 3-4 mm turned it into a formidable weapon, which was subsequently used by rebels and armed forces of different countries.

Such weapons were used not only in South American countries. In Nepal, Gurkha warriors have used the kukri, an analogue of a machete knife, since the 15th century. Depending on its purpose, it has several varieties:

  • Badhum is a combat knife with a very thick blade – 0.8 cm.
  • Hanshi is an agricultural tool that replaces the Gurkha sickle.
  • British army service - military weapons used in the arsenal of the British army.

The modern machete knife has significantly expanded its functionality in comparison with the prototype. The blades of some models additionally have a saw. Knives made for tourism have hollow handles in which you can store survival kit: fishing line, fishing hooks, flint. For arming US special forces, a folding machete knife is produced for safe landing.

DIY machete making technology

To make a large knife, you will need an old saw blade, long (up to 2.5-3 meters) rope or paracord.


The tools you will need are a grinder and, preferably, a sanding disc, as well as sandpaper.

You will also need a pencil and a ruler, but the latter is more likely for drawing straight lines, because, ideally, a machete made by yourself should correspond to your individual physiological parameters.

So, the length of the cutting blade will be equal to the distance from the elbow part of the arm to the joints of the clenched hand. The part that is rounded at the end is 10 centimeters from the tip to the beginning of the rounding. Moreover, the rounding can be done both from the bottom side, and from the top and bottom (like the bow of a ship, if you stand on the deck).

Good afternoon again! I recently purchased the piece of iron, and it’s problematic to carry it in a car or in a backpack without a sheath. Well, custom-made sheaths are ungodly expensive. Therefore, after ordering materials and rummaging through the workshop’s bins, I collected everything I needed for the work. The sheath will be semi-open in a tactical style. Although there was an idea to get leather, this is not available in our area, and I don’t know any reliable online resources for ordering. And so the piece of iron itself (Fig. 1), the Tramontina machete. I’ve been using her younger sister for several years now, but I wanted a bigger tool. Figure 1 The basis of the sheath was insulation (Fig. 2 and 3), or rather its pieces. Why exactly it: does not absorb water, is dense, soft, does not become limp or break. Figure 2


Figure 3

Having chosen a decent piece, apply a machete and trace the outline with a pen. Then we make an indent of 1 cm and draw a second contour, along which we will cut. Since the sheath is half-open on the butt side, we leave 10-15 cm of indentation there, as in Figure 4. We will need 2 of these parts (Figure 5). Figure 4 Figure 5

Now, using the insulation inserts as a template, we mark and cut out the fabric on both sides of each template (Fig. 6). I used Cordura 1060 fabric. Backpacks, bags and ammunition are sewn from it. This fabric is synthetic, stronger and thinner than tarpaulin, and rubberized on the inside. Unlike tarpaulin, it does not stretch or fade and does not allow water or air to pass through at all. After the fabric is cut out, the “sandwich” can be stitched with white thread so that the parts do not scatter in the future (Fig. 7). Figure 6


Figure 7

Since the sheath is tactical and will be attached to the equipment with the Molly system, you need to sew on a sling. The sling is 25mm wide. But before you start sewing, leave room for the strap that will cover the sheath, I retreated about 6cm from the top. And I sewed on the first piece of sling. Then set aside 25mm from the bottom edge and sew on the next piece of sling. In order not to measure, I simply applied a piece of sling (Fig. 8). Then he applied the piece to be sewn, pinned it with a pushpin so that it wouldn’t run away, and sewed it on (Fig. 9). Since the sheath will be universal, for both right-handed and left-handed people, we sew slings on both halves.


Figure 8


Figure 9

As a result, we got two halves of the sheath (Fig. 10)


Figure 10

Now we sew an edging strap onto each half from the side of the butt and the handle. She will cut the edges of the sandwich and connect their parts into one. Unfortunately, I didn’t take a picture of this process, but I did sketch out an approximate drawing (Figure 11). We bend the edging tape during the sewing process, I don’t recommend cutting it, it will turn out ugly. Figure 11

We sew the corresponding (fluffy) parts of Velcro onto the upper part of each side (Fig. 12, 13, 14, 15). We connect the stitched halves together and also sew on the edging tape on the side of the cutting edge and a little butt (Fig. 12). I also did not photograph this process. I repent, I have no forgiveness. Figure 12

So, in principle, the sheath is ready. Let's try it on (Fig. 13, 14, 15).


Figure 13


Figure 14


Figure 15

At this point we could leave them alone, BUT! The machete is a sharp tool, and no matter how carefully you place the piece of iron in the sheath, over time the seams will be torn. To prevent this, we will use blind buttons (Fig. 16). I don’t know what they are called correctly.


Figure 16

To insert them we will need a special punch and a rivet. Their prices are crazy, at least here. So I used the tools at hand. To begin with, we mark the future installation locations of the rivets (Fig. 17). To do this, sheathe the machete and secure it so that the piece of iron does not move. You can use tape, electrical tape, clamps or a vice. I was lazy and ended up making the holes offset.


Figure 17

After the piece of iron is fixed in the sheath. We take a knitting needle, an awl, a screwdriver of the required diameter and heat it over the fire until red (Fig. 18). And while the tool has not cooled down, we punch a hole (Fig. 19).


Figure 18


Figure 19

Before inserting the stud nail, decide on which side you will wear the sheath. I am right-handed, so I will hang the sheath on the left. Accordingly, the base of the stud nail will be inward. Next, we put the head of the rivet on the nail. Take fabric folded in several layers or a piece of thin rubber, apply rivets on both sides (Fig. 20). insert it into a vice (Fig. 21) and tighten it. You can also hold it in pliers or bluntly hit it with a hammer (watch out for your fingers). The rivet was riveted (Fig. 22), it turned out badly, but it was reliable. Figure 20


Figure 21


Figure 22

The scabbard is ready. Let's move on to the strap, it is needed so that the machete does not fall out of the sheath. We divide the beginning of the sling into two squares, make a technological hole in the center of the second square and install half of the button, the male (Fig. 23). We bend the first square inward and stitch around the perimeter, thereby closing the base of the rivet. We sew on the prickly Velcro, in Figure 24 it is on the right. We glue the resulting blank with Velcro onto the sheath and mark the installation location of the second barbed Velcro. Sew on the second spine (Fig. 25). This is probably the most lousy process in all the work, the threads constantly catch on the thorns, get tangled and bunched up, be patient or delegate this process to someone else. Figure 23


Figure 24 Figure 25

We glue the resulting product onto the sheath again, measure the required length of the sling for the strap valve and mark the location of the button. Cut off the excess sling. We form a triangular valve (Fig. 26, 27), stitch it around the perimeter. We make a hole and install the second half of the button, the mother (Fig. 28). Figure 26 Figure 27 Figure 28

We have a belt that, just like the sheath, can be converted to fit the right or left hand. Just peel, flip and stick. We mold the strap into place (Fig. 29, 30).


Figure 29 Figure 30

The scabbard is ready (Fig. 31). We admire the work done, praise ourselves as loved ones, handy, skillful. Of course, they didn’t turn out to be of factory quality, but they weren’t that terrible either. And who will look at the sheath when you have a machete in your hands? That's right, no one! Figure 31

Since work is over, I should try on some new clothes. For fastening, I use Annex Clip (Fig. 32), they are easier to unfasten and fasten. I secured the clip itself to the sheath (Fig. 33).


Figure 32


Figure 33

Attachment options: backpack (Fig. 34), belt (Fig. 35), back (Fig. 36).


Figure 34


Figure 35


Figure 36

In addition, you can hang a pouch with useful small items on the outer cells of the sheath (Fig. 37, 38).


Figure 37


Figure 38

That's all. Thank you for your attention and good luck in all your endeavors!

Do-it-yourself machete knife: what to make it from?

If a person decides to make a machete himself, then he probably does not want to invest a lot of money in production. Therefore, you can choose used parts or tools as a material:

  1. Band saw blade. It uses high carbon steel. It is used on sawmills for longitudinal cutting of wood. In addition, there are band saws for cutting metal blanks. The material used in them is much stronger. When making a machete knife, it may be difficult to process this material.
  2. Car springs. They have different sizes both in width and thickness. Therefore, you can choose any option to suit your model. This is a solid, high-quality material that has one drawback - bending. To eliminate it, you will have to work hard. You can level the spring using a press or using thermal heating. The second option is more preferable, since in this case additional hardening can be done.
  3. Circular saw blades. They fit perfectly, except for one drawback - it is difficult to find a disk of the required diameter. As a way out of this situation, you can make the handle separately from the body of the blade.

A homemade machete knife will cost much less than a factory knife, but will not be inferior in quality. Made according to an individual project, it can be much more convenient.

Reviews of machete knives

In Russia, a large knife like a machete has existed for a long time. It is called a cleaver. As a utility knife, it is used everywhere. Those who use this tool say that it is very convenient for some purposes. For example, a machete is better suited for cutting bushes than an ax or chainsaw. A long blade is more effective at cutting thin, flexible rods. In some cases, a machete can easily replace an ax when chopping wood. After all, its blade weighs from 700 to 1300 g. In addition to thin twigs, it can cut branches and small trees. For example, it can cut a solid birch with a diameter of 10 cm in 3 blows.

Final revision

Sometimes you can't make a tool that's completely satisfying the first time. The problem may be in the sharpening or shape of the handle. After working for some time, the owner may feel the weight of the knife as a drawback. Then you will have to eliminate the shortcomings by modifying the design. For example, a cleaver weighing 1.5 kg can quickly cause fatigue when working, then you will need to cut off the excess part of the blade, making the tool lighter.

If cutting wood is ineffective, you can resharpen the bevels, thereby reducing the sharpening angle. This will allow the blade to penetrate the hard material better. If you don’t like the wooden or plastic handle, you can remove the pads and wrap the handle with cord. Such a handle will definitely not slip in your hand. Thus, you can bring the machete to perfection.

Handle processing

After allowing the wooden handle to dry completely and adhere to the elements of the future machete, it can be shaped. To do this, it is recommended to hold the handle tightly in your hand to feel the edges that cause discomfort.

If you don’t have extra time, you can simply round off all the sharp corners. However, the most convenient to use will be a machete (knife), the handle of which contains special cuts for the fingers. Making cuts will allow you to clamp the product in a vice and then process the handle with a wood rasp. After obtaining the final, expected design, it is advisable to clean the surface of the handle with sandpapers of various textures to achieve ideal smoothness.

A machete is a knife with a characteristic faceted blade surface. To achieve this, it is necessary to process the workpiece until the slopes appear. To perform such work, it is enough to have a grinder and a grinding disc.

Clamping the blade of the future machete in a vice allows you to cope with the task. In this case, the back surface should remain accessible for processing with a grinder. In order for a machete knife to acquire an attractive faceted texture, it is enough to separate the blade and the back surface with a clear, even outline. To do this, a grinder tilted at a slight angle is passed several times along the workpiece blade so that the metal is removed at a distance of 1.5-2 cm from the blade.

Knife case

To protect yourself and others, the machete knife must be in a sheath. To make it, a piece of thick leather or plastic and fabric is suitable. You will also need strong threads or rivets. To make a cover, you need to wrap a piece of leather around the blade. Then outline it with a large margin. This reserve is needed so that rivets can be installed later. After this, the skin is trimmed along the contour.

Before connecting the edges of the workpiece, you should make slits for wearing the case on the belt. You can sew leather loops instead of slits. After the loops are made, the workpiece is folded in half and secured with rivets.

Sword from the game "Minecraft"

Nowadays, the Minecraft game is especially popular among children, where there is an open world consisting of cubes, populated by both positive characters and enemies with whom they need to fight. The game character Steve is helped to fight by a diamond sword.

To make such a sword you will need: a simple white A4 sheet, thick cardboard, several sheets of colored paper, scissors, a stationery knife, a hot glue gun, markers and felt-tip pens.

Procedure:

  1. A square is made from orange colored paper, which is folded lengthwise into a thin strip and bent in a similar way until the very end. The material then unfolds to its original state, forming a sheet with curves as if it were an accordion.
  2. From the upper right corner of the markers, the silhouette of a sword emerges, its outer sides consisting of numerous squares. The drawn silhouette of the sword is cut out, but not strictly along the contour, but in general terms. Then it is applied to thick cardboard and is already cut out along the contour on this material.
  3. Swords in minecraft on all edges differ from the inside in a different color. You need to take a sheet of colored paper of a different color and cut out the inner filling of the sword from it (i.e. without the outer squares). Several squares are glued to the handle and its edges.
  4. The second identical part of the sword is made in a similar way. The 2 halves are fastened together with a dense layer of hot glue gun.

With such a sword, your child will truly feel like a character from this popular game, who extracts food, minerals, builds buildings, and in the process of his life defends himself from enemies with a diamond sword.

Case

At the end of the work, you should take care of making a convenient case, the presence of which will contribute to the safe operation of the product. Cut out a case in which the machete will be placed - the knife is large enough and sharp, you can use it from a piece of thick leather.

When marking the material for the cover, you must try to replicate the shape of the blade as accurately as possible, not forgetting to leave a few centimeters for the allowances required to create the seams. Having made a Taiga machete knife, which assumes the presence of several functional notches on the back of the blade, you should take these features into account when cutting out the sheath.

The resulting pattern is tried on to the shape of the blade. If everything is in order, then you can start creating holes in the leather along the edges of the pattern. To do this, it is convenient to use a strong awl. You should try to leave equal spacing between the holes. You can connect the individual parts of the cover together by stitching the edges with a leather cord or waxed thread.

For ease of use of the case, it is recommended to sew a small strap to it. Metal rivets will allow you to secure this element. The presence of a strap allows the machete to be securely held in the case. If necessary, the product can be quickly removed from the case by unfastening the rivet.

Cool idea: a machete knife made from a chainsaw tire

What can you make from an old chainsaw tire? Yes, anything. For example, a machete knife, which can be useful on hiking trips.

The knife can be made large, using the entire length of the tire, and small - for household and household needs.

First of all, the author fixes the tire with a clamp to the table and cuts out the shank using a grinder.

After this, you need to draw the contours of the future knife with a marker and cut out the workpiece using an angle grinder.

Making the handle

Finished wooden plates should be treated with epoxy resin. It is also used to smear the handle of the machete. After this, the plates are placed on both sides of the product and pressed. It is important that the holes in the plates and metal coincide with each other. Then two small pieces of aluminum or steel are inserted into these holes. The handle itself is tightly clamped in a vice. It is advisable for the product to stand for a day. During this time, the epoxy resin should completely dry and harden.

After a day, the vice can be unclenched. If the handle linings were processed before being clamped in a vice, at this stage the work can be considered completed. The master, at his own discretion, if necessary, can smooth out the corners a little in some places or leave everything as is. All he has to do is remove two steel rods from the holes and insert special rivets there. It is advisable to flatten them on a flat surface. If the wooden pads are not ready, then they can be easily processed already installed on the machete, using a sharpening machine or an angle grinder. After this, the handle, like the surface of the blade, needs to be thoroughly polished with sandpaper.

Making the handle

Now that you have looked at the machete (photos of knives of the most suitable design), prepared a rough blank and edited it, it’s time to start making a comfortable, reliable handle. For the handle, old scraps of durable wood are suitable. Having adjusted the handle to the required width and length, it is necessary to divide it into two parts, which will subsequently cover the workpiece on both sides.

Using a durable metal drill of a suitable diameter, holes are made through the wood, handle plates and steel blank. Initially, you should make sure that the diameter of the drill matches the parameters of the metal rivets and dowels for wood that will be used to connect the blade to the wooden handle.

At the final stage, the handle plates and the workpiece are treated with epoxy resin. Next, the final assembly of the handle occurs: metal rivets and dowels are inserted into the holes, after which the entire structure is tightly clamped in a vice and left overnight.

An alternative option for making a handle would be to replace the wooden blank with a strong rope of small diameter. To prevent the handle, made in the form of a rope winding, from unwinding, it is enough to first soak the material in epoxy resin. The winding can be done using any available weaving method.

Construction and materials

Since the cleaver was originally used as an agricultural tool, its manufacture was extremely simple.

  • The blade, 3-4 mm thick, was shaped like a long, wide knife with an extension towards the very top and practically no tip.
  • The length of the cutting part is about 40 - 60 cm.
  • The cleaver was completely devoid of a guard or any kind of cross. For the handle of a machete, a strip of metal or wood with pads for a comfortable grip was most often used. A wrist mount (lanyard) was attached to it.

But if almost any metal could be used for the blade, then the sheath was very important to think through thoroughly. Because the extended upper part of the blade could cut through any tissue and cause damage. Typically, wood covered with leather was used for the case. This not only helped prevent cuts when carrying weapons, but also protected the metal from the high humidity of the tropical zone.

Later, some types of machetes underwent design changes. They have a semblance of a guard and pointed ends of the blade. For convenience, some models now feature a saw blade, as well as additional tools and accessories.

Knives - all about knives: Steel for knives | Spring steel knives

When choosing a knife, it is very important to consider the material from which it is made. After all, to perform various functions, the blade must not only be sharp, but also durable.

In addition, you need to pay attention so that the blades do not become dull or bend under light load. These properties depend on the material from which the knives .

Depending on the tasks that the knife must perform, be it a carving knife, a hunting knife or a tourist knife, the characteristics of the material differ.

Knives made from springs were undoubtedly the most popular among people who had anything to do with cars. They were actually made from the springs of old cars, since it was one of the most affordable materials. At the same time, knives were used both in the kitchen for cutting food and for household needs.

Nowadays, spring steel is not losing its position and is quite common in the production of knives.

Why a car spring?

Firstly, thanks to the “ideality” of our roads, this element of the chassis often fell into disrepair, which is why it was famous for its availability, and it could often be found on the roads and in the garages of ordinary citizens.

Secondly, the spring uses multiple sheets of carbon steel. Many knives could be made from these sheets at home.

Thirdly, spring steel has high elasticity, so its processing is possible for anyone with a minimum set of tools and devices.

What is special about a knife made from a spring?

Here, first of all, it is necessary to mention the features of the steel from which the blade is made.

In production it is called structural spring steel 65G, and, as the name implies, it is used in the manufacture of springs, spring springs, washers and other parts that operate without shock loads.

It is considered one of the cheapest grades of carbon steel, but it has good flexibility and toughness, which makes it easier to process. In addition, this type of material has good hardness, which plays an important role when choosing a knife .

The presence of silicon, manganese, chromium and nickel in steel ensures high elasticity and hardening. Galvanization is used as anti-corrosion protection.

However, in practice this is not enough, and the biggest disadvantage of this material remains its high susceptibility to corrosion.

Still, steel has great advantages and is widely used in the production of various tools for which wear resistance is an important feature.

Kitchen knife

The spring knife is widely used in the kitchen. Back then, many had access to this material and tried to use it as much as possible.

Good mass-produced knives were sometimes beyond the means of an ordinary family, but expensive devices were not required for cutting food.

Therefore, universal knives were made from springs and with a variety of homemade handles made of epoxy resin, wood or ordinary electrical tape. Such knives are not famous for their outstanding characteristics, but they do their job perfectly.

Tourist knife

A spring knife is perfect for use in wild conditions. Usually the load on it is small. But, it is worth considering that if the steel was not sufficiently hardened, the blade will become dull at the very first tin can. Sharpening a stake is not a problem for such a knife, but you should be careful of moisture - spring steel is susceptible to corrosion.

Army knife

The excellent properties of spring steel make it possible to create good tactical knives. Due to the strength of this metal, they cut ropes and fabric without any problems, and can be used for household purposes, as well as for rescue work. But still, in military conditions, preference is given to stainless steel knives.

Axe, machete, sword

As for more impressive tools, their manufacture requires both sheet steel and specially purchased steel.

65G steel has such strength that it is used in bulldozer buckets, scrapers and other equipment.

It is clear that the thickness of the material also affects the strength, so for the manufacture of larger tools you will need a spring from a truck or specially ordered at the factory.

With proper processing and proper care, spring steel makes excellent axes, which are useful on the farm for chopping small objects.

A long sheet will also make an exotic weapon like a machete, which can easily handle branches or bushes.

Thanks to the good toughness of 65G steel, even the most advanced machete can be made at home, straight, curved or serrated. The making of a sword occurs in the same way.

Making a knife from a spring at home

As already noted, due to the availability and ease of processing, spring steel knives can be made at home. At first glance, there is nothing complicated about this, but you still need to know some features that affect the quality of the output product. On the Internet you can find many videos describing the process of forging, hardening the blade and making the handle.

In general, spring steel can be used to make both professional edged weapons with remarkable characteristics and elegant shape, as well as ordinary knives for household needs, which are not inferior in durability and strength.

First you need to decide for what purposes and what exactly will be done. If it's a kitchen knife, any sheet will do. And if you want to make a machete, sword or ax, then it is better to choose a spring from a truck.

Of course, to make knives with the best characteristics, it is better to purchase steel from a manufacturer. For household purposes, old used material is useful. The leaf spring can be from 5 to 8 mm thick, depending on the car.

Truck steel is traditionally stronger, so it should be used for long, strong blades.

The next step may be the usual sharpening of one or both edges of the spring. If you need to make the product thinner, coarse sandpaper or a sharpening stone will be suitable for this task. Of course, this procedure will take a lot of time, but the result is worth it.

Forging creates the shape of the knife and changes its width. Hardening steel improves the quality of the material, heating it in oil gives it a black color (blued), which also provides additional protection against corrosion. In addition, blued steel knives look very impressive.

Spring steel for a knife makes it easy to engrave or create grooves on the blade. If desired, you can make the blade with one-sided or double-sided sharpening. Another very important part of a knife is the handle. It should be comfortable for the hand and can be made of epoxy resin, wood, metal and bone.

Even taking into account the shortcomings spring steel , it has not lost its popularity and allows you to make knives for various needs, which are famous for their strength and durability.

Spring steel knives” read 2008 times

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Tools

The manufacturing process of such a blade requires precision, so you should use a ruler, and to be sure, scales, because you need to calculate the approximate weight of the product for the successful operation of the blade in the future. A heavy and bulky tool will be problematic to work with.

To make a machete you will need:

  • Bulgarian;
  • An angle grinder with a flap grinding wheel or a grinder;
  • vice for securing parts;
  • drills for metal and wood;
  • grinder;
  • abrasive paper.

How to make a machete using only hand tools?

The metal used to make the sword was 1050 grade; this is an excellent steel for making knives, common in America. Such steel is perfectly hardened, and this is very important when making cutting tools, since otherwise the blade will not hold an edge. As for domestic analogues, this includes steel such as “50” and “50G”. To make a knife you will need steel with a high carbon content. Let's move on to the manufacturing process!

Descents

A machete is a knife with a characteristic faceted blade surface. To achieve this, it is necessary to process the workpiece until the slopes appear. To perform such work, it is enough to have a grinder and a grinding disc.

Clamping the blade of the future machete in a vice allows you to cope with the task. In this case, the back surface should remain accessible for processing with a grinder. In order for a machete knife to acquire an attractive faceted texture, it is enough to separate the blade and the back surface with a clear, even outline. To do this, a grinder tilted at a slight angle is passed several times along the workpiece blade so that the metal is removed at a distance of 1.5-2 cm from the blade.

Cool idea: a machete knife made from a chainsaw tire

What can you make from an old chainsaw tire? Yes, anything. For example, a machete knife, which can be useful on hiking trips.

The knife can be made large, using the entire length of the tire, and small - for household and household needs.

First of all, the author fixes the tire with a clamp to the table and cuts out the shank using a grinder.

After this, you need to draw the contours of the future knife with a marker and cut out the workpiece using an angle grinder.

Main stages of work

At the next stage, the master uses a grinder to cut out “spikes” in the upper part of the knife blade. Then the workpiece will need to be processed on a grinding machine.

After this, you can begin to form slopes on the workpiece and sharpen the knife blade.

Next, the author cuts out a handle for a knife from a piece of wooden block (this is convenient to do on a band saw), and then marks the places for drilling holes.

We drill holes in the handle and make a slot for the knife shank. We insert the knife and secure the handle with two rivets.

At the last stage, all that remains is to process the handle on a grinding machine, giving it the required shape, and cover it with varnish or mineral-based impregnation.

You can watch the video for details on how to make a machete knife from a chainsaw tire with your own hands.

Bench for the dacha: made from old bars and profiles

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