3 homemade apple choppers: drawings and diagrams

Everyone loves homemade apple juice because it is not only delicious, but also healthy. But where can you get real apple juice, without chemicals and preservatives? You can hardly buy it in stores. The only solution to this problem is to make your own homemade apple juice . However, in order to get it, you need to overcome a number of small difficulties. To make your work easier, you will need an apple chopper and a juicer. Thanks to the chopper, you will spend a minimum of time and effort getting homemade apple juice. In this article we will look at ways to make a homemade apple chopper.

Chopper (crusher) for apples, fruits, vegetables and grapes powered by a drill with your own hands

This is the cheapest method, since you do not need to buy an electric motor, order parts from a turner, etc. A chopper for apples and grapes can be made from a plastic bucket.

1) Plastic bucket

Buy a 20 liter bucket. Remove the plastic cover and handle - you will no longer need them.

2) Cutting knife

To make a knife, take 3mm stainless steel and sharpen it on an emery wheel. Weld a tube in the center and a hexagon to the end of the tube so that the knife axis can be well clamped in the chuck. On the back of the knife, weld a piece of metal that will cut the path downwards for the knife. (See photo)

3) Cover

Make a lid out of stainless steel or plywood with a hole in the middle. Make clips on the lid so that you can fix the lid on the bucket. Screw the centering sleeve made of friction plastic to the cover with 4 self-tapping screws. Cover the lid made of plywood with varnish.

4) Footrest

Screw the footrest to the bottom of the bucket so that the bucket does not rotate while chopping apples. The platform can be made of stainless steel or 10 mm plywood. Varnish the plywood.

5) Use only a powerful, high-quality drill or hammer drill in drilling mode.

To simplify the production of a crusher for apples and grapes, you can buy such a crusher entirely assembled in our online store or order from us the most difficult parts to manufacture and source materials (for example, a knife and a bushing). This is very convenient to do when purchasing a press, since everything will fit in one box and you will not have to overpay for the delivery of 2 goods. As a result, you will have a ready-made juice extraction kit. All that remains is to assemble the chopper with your own hands.

Let's sum it up

To make apple processing easier, a crusher is the best solution.

With its help, labor costs are reduced, productivity increases, and waste is reduced.

A couple of years ago I made an apple chopper using improvised materials. It didn’t suit me in every way, and primarily because of the materials used. And this summer a new one was made.

The first thing I did was make the frame.

The engine was left over from an old shredder.

I used a rubber sheet gasket as a seal to prevent juice from leaking into the engine.

Stainless steel sheets “for cutting” are still in short supply. I bought two fireboxes for stoves and fireplaces. From them I made two detachable parts of the grater.

The solder for soldering the lower part was lead-free tin-copper. Also a shortage. Found it in Leroy-Merlin. I also found parts for the bunker there. 500 mm of plastic ventilation pipe and two valves, from which the firecrackers were removed. I bought the basin for the bell (you will see in the video) at a hardware store. I used the same cutting disc from a Belarusian juicer-shredder, adding an adapter for attaching it to the shaft and blades.

Added a couple of life hacks.

Vertical knife on cutting disc. For better grinding.

And a rubber reflector disk on the motor shaft. It rotates with the shaft and will not allow liquid to penetrate into the engine when the hole in the gasket is worn out.

DIY apple crusher

The feasibility of making a homemade crusher is supported by a number of advantages of the device. Processing the crop will take less time, and there will be almost no waste. All the juice will be squeezed out, and the remaining cake can be used to make jam and other food products. A home crusher does not require special investments, saves labor costs, and is ideal for a personal plot. If the device fails, it will not be difficult to repair it yourself, since all the parts are known and available.

What does it consist of?

The homemade design differs from store-bought crushers not only in appearance, but also in details. Performance can be improved through targeted assembly for specific needs.

An electric crusher will speed up and facilitate the process. To save money, you don’t have to buy a motor; a motor from an old washing machine will do. An approximate list of components: cutting disc (knife), electric motor with support, housing, cover, control unit.

Diagram of a finished apple crusher, front and side views. Photo from profermu.com

1 – housing, 2 – stiffener, 3 – working shaft, 4 – bearing axle boxes, 5 – belt pulley, 6 – belt, 7 – electric motor, 8 – frame, 9 – rollers, 10 – control unit, 11 – transportation handle , 12 – housing mounting bolts with stiffening angles

What is needed for making

One of the options for the shredder begins with the manufacture of steps for the shaft and bearings from stainless steel (d 80 mm) on a lathe. An 8-sided gear shaft is machined on a milling machine. The grinder makes notches along the length of the teeth in the shape of triangles - this will improve crushing.

Drawing of manufacturing a gear shaft on a milling machine. Photo from profermu.com

The body of the crusher can be a top-loading washing machine. When cutting into 4 parts, you get 2 side and 2 end parts. The blanks are placed in a box, the seams are welded. Before welding the sidewalls, the lower part of the metal is slightly bent to obtain a gap from the housing wall to the working shaft.

Standard circular saw bearings secure the shaft. The metal corner is used to make the support frame. A plank base is suitable for the base. The control unit is an on/off button. Tensioning the belt is simple - first fix it with a bolt, then move the body along the guides. Rollers and a handle are screwed to the metal frame for comfortable transportation and operation of the chopper.

Apple chopper neck diagram. Photo from profermu.com

A homemade housing from a washing machine is bolted to the top of the frame. The motor is installed on the side to avoid juice splashing.

Case manufacturing

For the base, a case from an old top-loading washing machine is suitable, namely its outer part, made of stainless steel with a wall thickness of up to 2 mm. During the processing process, the workpiece is cut into four parts, obtaining 2 end and side parts. The elements are folded into one structure and secured with a welding machine. Before the side parts are finally welded, the metal sheets at the bottom are slightly bent, creating a small gap between the rotating shaft and the wall of the structure.

For smooth rotation, the shaft is well secured using bearing units similar to those installed in circular machines. In order for a home-made apple crusher to stand securely, it is attached to a support frame, for the manufacture of which metal corners are used.

For the base of the machine, wooden blanks from durable rock are taken. A plank base is placed at the bottom, on which a container is subsequently placed to receive the processed mass at the outlet, which later needs to be placed under the apple press.

Why you should get a crusher

This device can be easily found and purchased online or in a store, but real craftsmen construct a crusher with their own hands, spending a minimum of money during the manufacturing process. Such a device is made from scrap materials.

A crusher is needed to crush apples into small pieces. This will make it easier to crush the apples and increase the juice yield. It is generally accepted that the finer the mass, the more productive the result of producing apple juice at home.

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disk homemade adaptation process photos we will further products similar noscript

Shredder advantages

The universal crusher has a number of advantages:

1. Processing large volume apples will take a minimum of time.
2. The amount of waste is kept to a minimum. All the juice is squeezed out of the fruit, and a small amount of cake is used for the remainder.
3. Designing a home shredder is a low-cost process.
4. When processing fruits in this way, physical effort is reduced to a minimum.
5. Small batches of apples are most convenient to process, which is ideal for household use.
6. The equipment is practical and reliable.
7. If the installation fails, you can repair it yourself, without resorting to the help of specialists, which significantly saves money.

To construct an apple crusher at home, use a standard set of tools. No special equipment is needed here. In addition, you will also need materials to manufacture the device, and if you do not have suitable parts on hand, you will have to make a purchase.

Shredders come in different types:

• metal;
• wooden;
• combined.

But the main thing is not what the installation is made of, but how it copes with functional tasks. So, let's look at how to make a crusher with your own hands.

Another simple idea

How did you make an apple chopper with your own hands in the old days? They took a small one and put washed apples there. For chopping, a special sharp spatula was used, similar to a modern shredding knife.

Having learned how to make an apple chopper with your own hands, you can try to make other devices for the convenience of preparing various preparations. Fortunately, everyone has the materials for this.

For apples (made with your own hands, of course, will be much cheaper than store-bought) will greatly simplify work in the kitchen. After all, with the help of this simple device you can chop not only apples, but also other types of fruits, vegetables and berries.

It's no secret that all fruit juices contain beneficial substances. In addition, they are also very tasty, so both adults and children especially love them. Today, the most common juice is apple juice. There are a lot of apples growing in our country, and the juice from them is both tasty and healthy. Therefore, many people are wondering how to make juice with their own hands, without preservatives and flavoring additives. After all, unfortunately, you can’t buy one like this in stores.

In order to solve this issue, you need, firstly, to use a so-called fruit chopper, and secondly, a juicer, which is perfect for apples. With the apple crusher mentioned above, you can get more juice. At the same time, you will put much less effort into preparing it.

In our article we will look at how to make an apple crusher with your own hands (its drawings will also be provided to your attention).

Do-it-yourself electric chopper (crusher) for apples and fruits for juice (1st option)

1) Grinding cylinder

Carve a wooden cylinder with a diameter of about 160 mm and a height of 160-180 mm. The large diameter of the cylinder is necessary so that the apples do not need to be pressed and pushed during the chopping process. The cylinder itself will capture them. Drill a through hole in the middle and glue in a shaft (stainless steel circle 10-12mm). Screw stainless steel screws into the cylinder in a checkerboard pattern so that the heads of the screws protrude by 7-8mm. The cylinder can also be made from stainless pipe. Place the bearings on the ends of the shaft and screw them to the housing.

Connect the shaft to the electric motor through pulleys and a belt drive.

2) Electric motor

– Motor power 0.55 kW

– Speed ​​1400-1500 rpm,

– So that it can be connected to a regular outlet, it is better to take a single-phase motor.

When working with the shredder, be sure to use a grounded electrical network!!!

3) Housing

Make the body of the chopper from wood or stainless steel so that the reservoir for filling the apples gradually narrows towards the chopping cylinder.

Installation rules

To create a crusher, you will need tools for processing materials and consumable raw materials for the design of the apparatus.

IMPORTANT: When working with power tools, you must follow safety rules. It is good to use eye and hand protection.

Made of metal

Consumables

• Drum (suitable from a vertical non-working washing machine);
• A metal sheet;
• Steel shaft;
• Boards;
• Bearings and rollers;
• Metal profile or corners;
• Start toggle switch;
• Motor with casing;
• Bolts with nuts;
• Connecting wires with power plug.

Tools

• Milling and turning machine;
• Welding;
• Bulgarian;
• Power tool for connecting the toggle switch and wires to the engine;
• Hammer, metal scissors, wrenches for tightening bolts.

Step-by-step instruction

1. Prepare equipment drawings that can be found on specialized forums or, if you have the appropriate skills, can be made yourself. They determine the features of the unit, the size of the parts and the type of their fastening in the structure.
2. On a lathe, make steps on a metal sheet; a steel shaft and mounting bearings will be attached to them.
3. Use a milling machine to remove 8 edges from the steel shaft. Apply triangular notches over the entire surface of the part.
4. Pull out the lower part of the washing machine body slightly, leaving a gap between the shaft and the walls. The bearing mechanism found in any circular is suitable for fastening the shaft, which will make its rotation more free.
5. Weld a strong frame from a metal profile or corners, and knock down the base for the unit from the boards. A container will be installed there to collect recycled materials.
6. The control panel is assembled from a toggle switch and connecting wires (the length must reach the power source without tension or use extension cords).
7. To move the equipment along the base and back, it is necessary to attach several rollers to the bottom of the frame. The use of this frame will reduce the pressure of raw materials on the walls and protect them from deformation.
8. The engine is mounted to the side, securely covered with a casing.

IMPORTANT: A working motor from an old vacuum cleaner or a disassembled washing machine will work.

Made of wood

The device is characterized by high productivity and the ability to control the processing speed.

Assembly of other elements

A high-quality apple crusher should have devices for adjusting the start. Despite the “high-tech” name, there is nothing complicated about it - we just mean a switch button. The electric motor is placed on the side of the main structure of the crusher.

With high-quality design and careful operation, homemade crushers are often superior to branded products. You need to think through everything so that washing even the farthest corners of the shredder is not difficult.

Description of the device and its functions

A crusher is a device with a manual or electric drive.

It consists of a chute for supplying raw materials, a chamber with a grater, disk, knives or drum for chopping and a device for discharging cut fruits into a prepared container.

Depending on the design, units may have different performance, purpose and cost.

For domestic use, there are models up to 10 thousand rubles, and to ensure industrial scale for such a crusher you will need to pay over 30 thousand rubles.

Design options

For processing apples with a soft structure, high-speed knife drum devices are used. Grinding is carried out through the interaction of pressing pads with several rows of comb knives of different thicknesses.

Hard fruits are crushed more efficiently by hammer machines. It is based on a shaft with hammers that crush the raw materials as a result of their movement. The rotor location can be horizontal or vertical.

As a rule, professional and semi-professional machines are equipped for filtration with a special replaceable sieve.

Depending on the required volume of raw materials at the output, a sieve with the required mesh size is selected.

Review of store models

You can find many different models of apple crushers in online stores and on the market.

We offer a wide range of manual, electric and other types of fruit and vegetable choppers.

Inexpensive, low-performance electric models are the most popular for household use. This is due to ensuring that sufficient quantities of raw materials are processed with the least amount of effort.

Below we will consider popular apple crushers of different price categories.

Farmer

The domestic manufacturer Miass offers a 0.15 kW shredder with an engine speed of up to 1.5 thousand per minute. The unit is powered from a network with a voltage of 220 V.

The volume of the working chamber is only 0.5 liters, which provides an average productivity of 60 kg per hour of operation. The main elements are made of stainless steel.

The device weighs about 8 kg, and its dimensions do not exceed 35 cm on any side. Thus, it is a compact device for home use. The cost is about 10 thousand rubles.

Shredder

Hungarian equipment provides very good performance and can even be used on farms.

The device is capable of processing up to 600 kg of apples in an hour, operating at a speed of 2.8 thousand revolutions per minute. It is powered by a 220 V network and consumes 1.1 kW of electricity per hour. It features a high degree of grinding of raw materials.

The size of the loading pipe is 18 cm. The height dimensions reach 1.27 m with a total weight of the apparatus of 25 kg. Cost: 19 thousand rubles.

Kubanets

Thanks to high-quality stainless steel in the production of cutting elements, the equipment can be used on farms and personal lands for fruit processing.

If the unit is used as a grain crusher, then its productivity reaches up to 1 ton per hour. Kubanets is powered by a 220 V network with a power consumption of 1.5 kW per hour.

Improving the device

For ease of operation, tighten the belt, which is secured using a special bolt for clamping and by means of the main block along the guides.

Rollers and a handle are screwed to the frame, which makes it easy to transport the chopper.

The apple crusher body can be avoided from bending by attaching it to the upper corners of the frame using bolts.

Note!

To avoid splashing when processing apples, make sure that the container in which you collect the puree at the end is wide. When designing, make sure the frame is low, otherwise processed food will flop into the basin and splash around.

How to care for your home crusher

If you managed to make a shredder, then the hardest part is over. Don’t worry about caring for and cleaning the crusher yourself – it’s as easy as shelling pears.

The main rule for operating devices that come into contact with food is the cleanliness of the units. After each grinding, thoroughly rinse the surface of the device, clean and dry even in hard-to-reach places - these are the main areas of accumulation of bacteria and mold, which not only lead to rapid spoilage of the juice, but are also dangerous to human health.

Important! Before you start cleaning, turn off the power to the crusher!

To be able to enjoy delicious juice both in summer and in winter, it is enough to design a home apple crusher and learn how to squeeze the juice. Assembling such a unit is quite simple. You will receive undoubted advantages and significantly save money.

Conclusion

To enjoy delicious apple juice in summer and winter, just make a homemade chopper and squeeze out the juice. Making an apple crusher is very simple and quick, plus you will spend a minimum of money . Scrap materials, an old washing machine and you already have your own apple chopper. With this device you can chop not only apples, but also pears and other fruits. An apple chopper will become simply an indispensable thing in the house; with just a little effort, your efforts will be rewarded.

Winemakers and ordinary housewives who prepare wine, jam or juice from apples grind the raw materials before the main procedure. The crusher used here ensures high quality of the product, better processing and easier handling during the process.

How to make an apple crusher

In the film with Adriano Celentano there is a colorful scene where berries are crushed underfoot in huge barrels. This is how raw materials for wines and juices used to be prepared, which today has been completely replaced by machines.

Some tips:

1. Although the knives are strong and wear-resistant, they are made of high-carbon steel. This means they are more susceptible to corrosion, so try to keep the knives dry, clean and periodically lubricate them, for example, with castor oil

1. In order to guarantee the crushed fraction, use sieves with cells of a given diameter from 2 to 6 mm. For chickens - fine grinding, for crushing calves - coarser.

1. To chop grass or hay: before putting them in the chopper, fold them into small bunches - this is faster and more convenient.

1. If the sieve becomes clogged when crushing grain, there is only one explanation - damp grain. Having received porridge, instead of crushed grains, stop the process, clean the sieve, knife, change the grain to dry.

1. Experiment : when crushing grain, by choosing different speeds of rotation of the knife, you can achieve the desired fraction sizes; when cutting root vegetables, apples, pumpkins, watermelon rinds, you can also get thinly sliced ​​“chips” or “porridge” - everything is in your hands

1. Keep your books: measure how much grain you took, how much crushed grain came out, weigh the rolls of hay sold to you - often what they sell weighs not 500 kg, but 250-350 kg.

1. If you want good milk yield in winter, pamper your cows , and don’t just steam the hay overnight: add chopped fodder beets, carrots, raw potatoes, pumpkin, Jerusalem artichoke. If you have silage, diversify the cow’s menu with it. The need of poultry and cattle for protein and high-calorie feed can be satisfied with meal. Due to the rise in price of imported soybean meal, it is worth paying attention to equally effective and less expensive rapeseed meal and cake. Research mineral supplements, test, for example, the famous felucene

Cabinet dryer with fan heater

The first option is to use an old, unnecessary kitchen cabinet for this.

It’s better to assemble it yourself from wooden boards. Materials you will need for this:

• finished wooden cabinet or planks

• temperature sensor with thermometer

• wind blower heater 1-2 kW

• insulating layer of foil material

The cabinet can be assembled to any size you need. Many people do not recommend using composite wood - chipboard, fiberboard, OSB.

They contain too much glue and without sufficient insulation when heated, they can release harmful substances.

But most do not pay attention to this, reassuring themselves that, firstly, such a dryer will operate at a relatively low temperature (up to 40-45 degrees), and secondly, everything inside will be lined with thermal insulation. Because of this, it will be possible to avoid dangerous heating of the wood and direct contact of hot air with it.

You fasten the boards with furniture screws and attach the door to the front.

The optimal size of the cabinet so that it does not interfere with your home and is convenient to carry:

• width 60cm

• depth 40-45cm

• height 70-80cm

To ensure that the door closes tightly and does not let out heat, attach two latches at the top and bottom.

Specifications:

You can read the instructions for Farmer "Optimus" DKU-05 here: